Published on
October 8, 2025
AeroCore’s São Paulo expansion marks a pivotal moment in global aviation, as the company unleashes its powerful engine solutions designed to revolutionize efficiency and sustainability. With the opening of its first international facility at São Paulo/Guarulhos International Airport, AeroCore brings its cutting-edge technologies, including the patented Nucleated Foam Technology™, to South America. This expansion allows airlines to significantly improve fuel efficiency, reduce harmful emissions, and cut maintenance costs, all while extending the life of aircraft engines. By delivering advanced, sustainable solutions, AeroCore is leading the charge to transform the future of aviation on a global scale.
The São Paulo facility is a key milestone in AeroCore’s vision to provide airlines with tools that not only improve engine performance but also promote sustainability by reducing fuel consumption and emissions. With the growing pressure on airlines to operate more efficiently and with less environmental impact, AeroCore’s advanced technologies offer significant advantages in helping the aviation sector meet these challenges.
Revolutionizing Engine Maintenance with Total Engine Health™
AeroCore’s flagship offering is its Total Engine Health™ solution, which combines advanced technologies to optimize engine performance, reduce fuel consumption, and minimize overall maintenance costs. The centerpiece of this service is the company’s patented Nucleated Foam Technology™, an innovative cleaning solution that is far more effective than traditional engine wash techniques.
Traditional engine washing methods have their limits, often yielding only short-term benefits. AeroCore’s Nucleated Foam Technology™ addresses this issue by providing long-lasting improvements in critical areas such as Exhaust Gas Temperature (EGT) margins, fuel efficiency, and the time required between maintenance cycles. This breakthrough technology enhances engine performance by cleaning away carbon buildup and other contaminants from the internal surfaces of the engine. As a result, engines run more efficiently, leading to reduced fuel consumption, fewer maintenance needs, and a longer operational life for aircraft engines.
The impact of this technology is already being felt by a number of commercial airlines and defense operators who have implemented AeroCore’s solutions with notable results. By improving combustion efficiency and reducing harmful emissions, AeroCore is helping the aviation industry meet both financial and environmental goals.
Global Expansion and Strategic Growth
The opening of the GRU site is just the beginning of AeroCore’s ambitious global expansion plan. Following the launch in São Paulo, the company is actively planning new facilities in other key regions, including Hawaii, Japan, and the Middle East. These expansions will allow AeroCore to provide its services to a broader range of airline operators and defense customers, bringing Total Engine Health™ solutions to a global audience.
Each new location will act as a hub for delivering specialized engine maintenance and optimization services. By establishing a presence in these strategic markets, AeroCore aims to further cement its leadership position in the aviation technology space. The company’s goal is to ensure that its innovative solutions are available wherever aircraft operate, supporting airlines worldwide in their efforts to improve fuel efficiency, reduce operational costs, and extend engine life.
Benefits to the South American Aviation Sector
The establishment of AeroCore’s South American hub at GRU is expected to bring significant benefits to the region’s aviation industry. São Paulo/Guarulhos International Airport is one of the busiest airports in Latin America, and its strategic location makes it an ideal base for AeroCore’s first international site. This new facility will not only provide essential engine cleaning and performance optimization services but also offer airlines in South America a sustainable way to meet their environmental targets.
The adoption of AeroCore’s Total Engine Health™ solutions will help airlines in the region cut fuel costs, improve fleet efficiency, and reduce the frequency of maintenance interventions. As the aviation industry in South America faces increasing pressure to operate more sustainably, AeroCore’s technology will be a valuable asset for companies seeking to balance economic considerations with environmental responsibility.
The expansion also presents local economic benefits, including job creation and the development of specialized expertise in aviation technology. By training local technicians and collaborating with regional airline operators, AeroCore is contributing to the growth of a more advanced and efficient aviation industry in South America.
AeroCore’s São Paulo expansion unleashes advanced engine solutions, enhancing global aviation efficiency by improving fuel use, reducing emissions, and extending engine life, driving sustainability across the industry.
Looking Toward the Future
As AeroCore Technologies continues to broaden its reach, the company remains focused on its mission to redefine the future of engine maintenance and performance optimization in aviation. With the GRU facility now operational and additional sites planned for the coming years, AeroCore is well-positioned to deliver its industry-leading Total Engine Health™ solutions to even more airlines and aviation organizations worldwide.
With its proven success in both commercial and defense aviation, AeroCore’s global expansion underscores the growing need for innovative solutions that enhance the performance, efficiency, and sustainability of aircraft engines. The company’s technologies are not only reshaping the way airlines maintain their fleets but are also helping to drive the industry toward a more sustainable and efficient future.
In summary, AeroCore’s launch of its South American hub at São Paulo/Guarulhos International Airport represents a significant step in the company’s international expansion. By bringing its patented engine optimization solutions to new regions and markets, AeroCore is playing a pivotal role in advancing the aviation industry’s sustainability and performance goals. As it continues to grow, AeroCore is poised to remain at the forefront of innovation in aviation technology, helping operators across the world maintain cleaner, more efficient, and longer-lasting aircraft.
